Nearly all cotton is stored in modules, which look like giant loaves of bread. Modules allow the cotton to be stored without loosing yield or quality prior to ginning. Specially designed trucks pick up modules of seed cotton from the field and move them to the gin. Modern gins place modules in front of machines called module feeders. Some module feeders have stationary heads, in which case, giant conveyors move the modules into the module feeder. Other module feeders are self-propelled and move down a track that along side the modules. The module feeders literally break the modules apart and “feed” the seed cotton into the gin.
Other gins use powerful pipes to suck the cotton into the gin building. Once in the cotton gin, the seed cotton moves through dryers and through cleaning machines that remove the gin waste such as burs, dirt, stems and leaf material from the cotton. Then it goes to the gin stand where circular saws with small, sharp teeth pluck the fiber from the seed.
From the gin, fiber and seed go different ways. The ginned fiber, now called lint, is pressed together and made into dense bales weighting about 500 pounds. To determine the value ofcotton, samples are taken from each bale and classed according to fiber length (staple), strength, micronaire, color and cleanness. Producers usually sell their cotton to a local buyer or merchant who, in turn, sells it to a textile mill either in the United States or a foreign country.
The seed usually is sold by the producer to the gin. The ginner either sells for feed or to an oil mill where the linters (downy fuzz) are removed in an operation very much like ginning. Linters are baled and sold to the paper, batting and plastics industries, while the seed is processed into cottonseed oil, meal and hulls.
Posted in: Textile Ginning